The bigger machines have less heat losses and prove energy efficient. The world's largest sinter machine provides 600 m 2 bed area while the largest machine in India at JSW has 496 m 2 bed area. The average bed area of the sinter machine in India is 153 m 2.The sinter cooler technology is available with 11 units in India out of a total 34 machines as on 2011.
The sinter crusher is an important piece of equipment that experiences extensive wear and can influence a mill's entire production output. Therefore, it may be worth investing in high-performance hardfacing coatings on key components such as crusher bars and teeth that withstand wear and maintain their shape for longer.
6. Raw material preparation for sinter making consists of : Crushing, Proportioning Dry mixing Wet mixing (Balling) STAGE I: Crushing of bigger size material to smaller size fraction by hammer crusher/roll crusher/rod mill for easy and proper mixing. Fuels and fluxes received in bigger size and can't be used as such Combustion behaviour of coke is the controlling factor …
Sinter plants are the major contributor to dust emissions from integrated ironworks and steelworks. The dust emissions from sinter plants are generated from raw material handling, …
In the sintering, a preliminary prepared mixture of charge components and solid fuel is being burnt in air flow filtered layer (vacuum sintering). Let's describe the phenomenon …
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Apr 04, 2021 Iron ore is the key raw material for making iron and steel. However, it cannot be used in its unprocessed state. Sinter production is a thermal process that converts the mixture of agglomeration iron ore fines, coke, and fluxes into a sinter—the primary feed material of suitable composition and granularity for the induction blast furnace.
5. 5 Material flow Diagram Sintering Plant Flux Hammer Crusher Flux Screen +3mm Stock Bin & proportioning section Iron Ore Fines -3mm Coke breeze from C O PMD Hot Sinter return -5mm Cold Sinter return Cold Sinter …
4. 4 WHAT IS SINTER Sintering is a process of agglomeration of fine mineral particles into compact porous and lumpy mass by incipient fusion caused by heat produced during the combustion of solid fuel within the green …
The sinter production process involves a series of reactions to form the sinter cake, including the decomposition of carbonates in the ore to decrease the energy consumption in the submerged arc furnace during alloy production. After cooling, …
Applications. Sinter Breaker & Grizzly Bars. In an integrated steel plant, the Sinter Plant produces agglomerated mass known as Sinter from iron ore, coke, and flux fines. After the sintering process, the Single Roll Crusher or the Sinter Breaker is the equipment that crushes large blocks of red hot sinter cakes at 650-900°C, falling from the ...
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The sinter machine is applicable to sintering operation of large-scale ferrous metallurgical sintering plants, and it is mainly applicable to the sintering treatment of iron ore powder in large and medium-sized sintering plants. Main Data Effective sintering area: 75 square meters Effective sintering length: 30m Effective sintering width: 2.5m Center to center distance of head and
After cooling, the sinter is passed into the discharge bunker. At this stage, the level is controlled by varying the outlet feed rate (usually vibros). The sinter then passes to the cold screening …
Hot sinter crushers are installed after the sintering machines. The crushed cake (particle size of 150-200mm) comes to the cooling area. ... For sinter production, mining and processing plants supply ores and concentrates with basic piece sizes of 6 – 8 mm, and for the production of …
above problems we can achieve good production outcome in steel plant. Key Words: Sinter plant, Roller crusher, Conveyor, Reclaimer, roller modification, bucket wheel 1. INTRODUCTION 1.1 Iron Ore Pellets Pellets are little iron ore balls used in the steelmaking process. They're made employing technology that makes use of powder
Gulin Least News. state wise coal production in india 2010-2011 » The More » box crusher machines for house » hot sinter crusher material specification » how can work the crusher house in thermal power plant » local crusher machine made in pakistan lahore used for salt » iron ore mining activities for seminar Contact Us. Tel: 86-21-58386256; Office Add: Pudong New …
Annular cooler is main equipment for the pelletizing and sintering process, it is common equipment in this industry. It is widely used for sinter and pellet cooling. There are two main functions: cooling high temperature oxidation pellet which …
Sinter production is one of the early stages of the metallurgical cycle. The result is the production of sintered agglomerate, which is acharge, which consists of: iron ore, coke fines (particle size less than 3 mm), ... Cox to crusher hits the slow rumbling 6, where the fine fraction is eliminated, and then after crushing screened out along ...
Shanghai XSM hot sinter crusher India is professional manufacturer, the main production stone crusher machine. The Sintering Process of Iron Ore Fines ispatguru. Patent US3374998 - Sinter breaker and roll crusher - Google Patents.
The process of blast furnace production relies heavily on the quality and composition of its charge materials, among which iron ore sinter plays a crucial role. The consistency in the fractional composition is intrinsically linked to the method employed for their fragmentation. This fragmentation, or crushing, is influenced by the type of load applied and is …
The sinter machine is applicable to sintering operation of large-scale ferrous metallurgical sintering plants, and it is mainly applicable to the sintering treatment of iron ore powder in large and medium-sized sintering plants. Main Data Effective sintering area: 75 square meters Effective sintering length: 30m Effective sintering width: 2.5m Center to center distance of head and
Single-roll crusher. High-alloy steel sprockets with a strong face are resistant to heat. The fire grate can be rolled out, which significantly facilitates maintenance. ... For sinter production, mining and processing plants supply ores and concentrates with basic piece sizes of 6 – 8 mm, and for the production of pellet concentrates, they ...
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Production. Solutions for Blast Furnaces. Cast house hydraulic tapping equipment. Taphole drilling machine; Mud gun machine; Trough cover manipulator; Hydraulic charging unit HydroMech Top; Solutions for Ferroalloy and Non-ferrous Furnaces. Hydraulic tapping equipment for Ferroalloy and Non-ferrous Furnaces; Solutions for Sinter plants; Tools ...
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